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Assisted Molding - List of Manufacturers, Suppliers, Companies and Products

Assisted Molding Product List

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Gas-assisted molding (AGI) automotive parts (outer handle)

Gas-assisted molding (AGI) automotive parts (outer handle)

In the automotive industry! Hollow molding that considers product rigidity enhancement, solution improvement, shrinkage reduction, and weight reduction is possible.

Gas-assisted molding (AGI) automotive parts (outer handles) PC/PET By using gas injection (AGI molding method), we solve the issues of conventional injection molding and achieve high-level dimensional accuracy that was previously difficult. Hollow molding that considers product rigidity improvement, warpage reduction, shrinkage improvement, and weight reduction is possible. Instead of maintaining high pressure after resin filling in general injection molding, nitrogen gas is injected to maintain pressure (low pressure) from inside the product, significantly reducing the occurrence of defects such as shrinkage, warpage, and flash that were drawbacks of conventional molding. 【Specifications】 ■ Material: Resin, engineering plastics, general-purpose plastics ■ Lot: 1,000 to 100,000 pieces ■ Accuracy: 0.1mm to 1/100mm ■ Industry: Batteries, automotive (mass production), automotive electrical components *For more details, please refer to the PDF document or feel free to contact us.

  • Other Auto Parts

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High rigidity and high strength roof rail gas-assisted molding PA66GF

High rigidity and high strength roof rail gas-assisted molding PA66GF

Increased rigidity, improved flatness, improved shrinkage, and consideration for weight reduction! Achieving high-level dimensional accuracy that was previously difficult.

Our company solves the issues of conventional injection molding with gas injection (AGI molding method), achieving high-level dimensional accuracy that was previously difficult. Hollow molding that considers product rigidity enhancement, warpage improvement, shrinkage reduction, and weight reduction is possible. Instead of maintaining high pressure after resin filling in general injection molding, nitrogen gas is injected to maintain pressure (low pressure) from inside the product, significantly reducing the occurrence of defects such as shrinkage, warpage, and flash that were problems in traditional molding. 【Features】 ■ High rigidity and high strength ■ Good appearance quality (high gloss) ■ High durability ■ Reduction of component parts *For more details, please refer to the PDF materials or feel free to contact us.

  • Injection Molding Machine
  • Other Auto Parts

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Metal substitute roof rail gas-assisted molding (AGI) PA66GF

Metal substitute roof rail gas-assisted molding (AGI) PA66GF

Adopting a hollow gas injection method for thick meat shaping! We have a track record of molding with glass content.

With gas injection (AGI molding method), we solve the issues of conventional injection molding and achieve high-level dimensional accuracy that was previously difficult. For weight reduction, we can manufacture automotive parts such as roof rails using engineering plastics (PA66). We employ a hollow gas injection method for thick-walled molding and have a track record of molding with glass content. Hollow molding that considers product rigidity enhancement, warpage improvement, sink mark reduction, and weight reduction is possible. [Example: Automotive parts - Roof rails] - Engineering plastics (PA66) are used for weight reduction. - Hollow gas injection method is adopted for thick-walled molding. - Some assembly proposals are possible. - There is a track record of molding with glass content. *For more details, please refer to the PDF materials or feel free to contact us.

  • Injection Molding Machine
  • Other Auto Parts

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Lightweight Roof Rail Gas Assist Injection Molding (AGI) PA66GF

Lightweight Roof Rail Gas Assist Injection Molding (AGI) PA66GF

Solving the problems of conventional injection molding! It is possible to significantly reduce the occurrence of sink marks, warping, and burrs.

Our company is capable of hollow molding that takes into account product rigidity enhancement, warpage improvement, shrinkage reduction, and weight reduction. Gas injection (AGI molding method) replaces the high-pressure holding after resin filling in conventional injection molding with the injection of nitrogen gas, maintaining pressure (low pressure) from inside the product, thus solving the issues of traditional injection molding. We have achieved a high level of dimensional accuracy that was previously difficult to attain. 【Features】 ■ High rigidity and high strength ■ Good appearance quality (high gloss) ■ High durability ■ Reduction of component parts ■ Weight reduction *For more details, please refer to the PDF materials or feel free to contact us.

  • Injection Molding Machine
  • Other Auto Parts

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High-performance roof rail gas-assisted molding (AGI) PA66GF

High-performance roof rail gas-assisted molding (AGI) PA66GF

Achieve high-level dimensional accuracy! It is possible to significantly reduce the occurrence of shrinkage, warping, and burrs.

"PA66GF" solves the problems of conventional injection molding through gas injection (AGI molding method) and achieves a high level of dimensional accuracy that was previously difficult to attain. It enables hollow molding that considers increased product rigidity, warpage improvement, shrinkage reduction, and lightweight design. Instead of maintaining high pressure during the resin filling process in general injection molding, nitrogen gas is injected to maintain pressure (low pressure) from inside the product, significantly reducing the occurrence of defects such as shrinkage, warpage, and burrs that were issues in traditional molding. [Features] - High rigidity and high strength - Good appearance quality (high gloss) - High durability - Reduction of component parts - Lightweight design - Cost reduction - Improved recyclability *For more details, please refer to the PDF materials or feel free to contact us.

  • Contract manufacturing
  • Processing Contract

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Lightweight Gas-Assisted Molding PA6GF・PA66GF

Lightweight Gas-Assisted Molding PA6GF・PA66GF

It is possible to significantly reduce the occurrence of warping, bending, and burrs! Achieving high-level dimensional accuracy that was previously difficult.

"PA6GF and PA66GF" solve the issues of conventional injection molding through gas injection (AGI molding method), achieving high-level dimensional accuracy that was previously difficult. Hollow molding that considers product rigidity enhancement, warpage improvement, shrinkage reduction, and weight reduction is possible. Instead of maintaining high pressure after resin filling in general injection molding, nitrogen gas is injected to maintain pressure (low pressure) from inside the product, significantly reducing the occurrence of defects such as shrinkage, warpage, and burrs that were drawbacks of traditional molding. 【Features】 - High rigidity and high strength - Good appearance quality (high gloss) - High durability - Reduction of component parts - Weight reduction and cost savings - Improved recyclability *For more details, please refer to the PDF materials or feel free to contact us.

  • Other processing machines
  • Other machine elements
  • Other Auto Parts

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Cost reduction roof rails gas-assisted molding (AGI) PA66GF

Cost reduction roof rails gas-assisted molding (AGI) PA66GF

Reduction of components and improvement of recyclability! It is possible to significantly reduce the occurrence of defects such as shrinkage, warping, and burrs.

Instead of the conventional high-pressure holding after resin filling in general injection molding, a mechanism has been developed that injects nitrogen gas to maintain pressure (low pressure) from inside the product, significantly reducing the occurrence of defects such as sink marks, warping, and burrs that were issues in traditional molding. With gas injection (AGI molding method), it has become possible to achieve high-level dimensional accuracy that was previously difficult. This method also improves recyclability and reduces costs. 【Features】 ■ High stability ■ Reduction of component parts ■ Lightweight ■ Cost reduction ■ Improved recyclability *For more details, please refer to the PDF document or feel free to contact us.

  • Injection Molding Machine
  • Other Auto Parts

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Hollow Injection Molding Method "Gas Assist Molding"

Hollow Injection Molding Method "Gas Assist Molding"

There are almost no restrictions on the types of resins, and it can be applied to most thermoplastic resins!

"Gas Assist Molding" is a method where, after injecting molten resin into the mold, high-pressure inert gas (N2) is injected directly into the mold cavity or from the nozzle of the injection molding machine to selectively create a hollow section in the thick parts of the molded product. This method is expected to improve the appearance quality of the molded product (such as sink marks and warping), enhance rigidity through hollow ribs, and reduce residual stress in the molded parts. 【Benefits】 - Reduction in resin material usage due to lightweighting - Decrease in assembly labor hours for products through part integration - Reduction in mold costs due to simplification of mold structure - Reduction in operating costs through low-pressure molding (downsizing of the molding machine) *For more details, please download the PDF or feel free to contact us.

  • Gas recovery/treatment equipment
  • Processing Contract

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Gas-assisted molding

Gas-assisted molding

By reducing the thickness variation of the molded products, warping is suppressed! It is possible to create molded products with high dimensional accuracy!

In addition to injection molding, our company also conducts gas-assisted molding and insert molding using vertical molding machines (including overseas locations). Polyamide resin containing 50% glass fiber is prone to uneven thickness in gas injection, but we have successfully achieved mass production. It is possible to reduce the amount of raw materials (resin) used and lower costs by shortening cooling time, and since we can lower the injection pressure, we can suppress the occurrence of burrs. 【Benefits】 ■ By applying pressure from inside the product, it is possible to suppress the occurrence of sink marks. ■ Reducing the thickness variation of molded products helps to minimize warping. ■ It is possible to produce molded products with high dimensional accuracy. ■ Cost reduction is achievable by reducing the amount of raw materials (resin) used and shortening cooling time. ■ Since we can lower the injection pressure, we can suppress the occurrence of burrs. *For more details, please refer to the PDF document or feel free to contact us.

  • Other cutting tools
  • Other processing machines
  • Processing Contract

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